services
You can always rely on the team at WCL Solutions to provide quality-controlled and tested contract chemical manufacturing services. We have experience with various clients and industries throughout Europe and have continuously improved our processes for over ten years. We deliver results.
As a specialty chemical contract manufacturing company, we can provide customised solutions to satisfy your requirements. If you are not sure if we are able to assist you, get in touch with our team to discuss your product requirements and project aspirations.
Onsite Processing
For over a decade, we have been a leading provider of chemical contract manufacturing, customised repacking, handling, and storage services. We are licensed to produce various dangerous goods and other products and abide by stringent safety regulations and standards to ensure that all dangerous materials are handled appropriately and safely.
Our trained, experienced personnel have access to specialist equipment, modern laboratory facilities and are able to provide the following services:
Crushing
Mechanically rake and crush products back into their base forms. We are also able to crush dangerous goods.
Chemical Repacking
Do you need to convert a product to make it easier to sell or more convenient to store? Our team can offer a range of options in terms of repacking goods.
Crushing
Mechanically rake and crush products back into their base forms. We are also able to crush dangerous goods.
Sieve Machine
We can help you add value to your products by filtering raw materials to remove foreign particles and more.
Paste and Putty Manufacture
To create putties and paste we have the powerful mixers and other specialist equipment to disperse all required materials while treating dangerous goods and corrosive with utmost care.
Chemical Repacking
Do you need to convert a product to make it easier to sell or more convenient to store? Our team can offer a range of options in terms of repacking goods.
Toll Manufacturing
Blending, mixing and reacting to formulations are all popular toll manufacturing processes with us because we have the facilities
Blending
Blending, mixing and reacting to formulations are all popular toll manufacturing processes with us because we have the facilities and the experience to provide adaptable solutions for your supply chain.
Packing of Liquids and Powders
We can repackage liquids, pastes or powders into any size and type of container — from road tankers to packets of just a few grams
Expert Chemical Contract Manufacturing Services
At WCL Solutions, we pride ourselves on delivering top-notch, quality-controlled contract chemical manufacturing services. With over a decade of experience serving diverse clients and industries across Europe, we’ve continuously refined our processes to ensure excellence.
As a specialised chemical contract manufacturing company, we offer tailored solutions to your unique requirements. If you’re uncertain whether we can assist you, our team is ready to discuss your product needs and project goals.
Don’t hesitate to contact us today to explore how we can support your business.
Examples of our work
Essential Oil Production
WCL supplies companies with solutions for the industrial production of Essential oils.
Our approach and systems
Essential oils have emerged as a powerhouse in the realm of natural products, cherished for their myriad of benefits. These concentrated plant extracts embody the essence of aromatic plants and find utility in a plethora of applications, such as aromatherapy, skincare, cleaning products, and culinary endeavours.
At WCL Solutions, we understand that essential oils are potent natural substances brimming with therapeutic properties. They are meticulously extracted from various plant parts, including flowers, leaves, bark, seeds, roots, and twigs, to ensure the highest quality.
Plant Selection
The journey begins with the careful selection of plants. The choice of plants is paramount, as different species yield varying amounts and types of essential oils. Factors like botanical species, growing conditions, and geographic location are critical in determining the oil's quality and aroma.
Paste and Putty Manufacture
To create putties and paste we have the powerful mixers and other specialist equipment to disperse all required materials while treating dangerous goods and corrosive with utmost care.
Plant Material Preparation
Post-harvest, the plant material undergoes preparation, where unnecessary parts are removed. The remaining material is then primed for extraction.
Steam Distillation
The most prevalent method, where steam is used to evaporate the essential oil from the plant material. The vapor is then condensed to separate the oil.
Solvent Extraction
Used for delicate plants or those with low oil content. A solvent dissolves the essential oil, which is then evaporated to leave behind the concentrated oil.
Filtering and Purification
The oil undergoes filtration and purification to remove any impurities, ensuring its purity and clarity.
Bottling and Packaging
The essential oil is then bottled in dark glass containers to protect it from sunlight, labeled with pertinent information such as the oil's name, botanical species, and extraction method.
Marketing and Distribution
The packaged essential oils are then marketed and distributed, with efforts to provide informative product descriptions and appealing labels through various sales channels.
Environmental Impact
The manufacturing process of essential oils can have both positive and negative impacts on the environment. WCL Solutions is committed to sustainable practices, such as responsible sourcing and eco-friendly extraction methods, to minimize our ecological footprint.
Plant Harvesting
After selection, the plants are harvested at the peak of their oil content. Timing is crucial, as it significantly influences the quality of the oil. Some plants are handpicked, while others are harvested using specialized machinery to preserve the oil-rich parts.
Chemical Repacking
Do you need to convert a product to make it easier to sell or more convenient to store? Our team can offer a range of options in terms of repacking goods.
Extraction Techniques
Several methods are employed to extract essential oils.
Cold-Press Extraction
Mainly used for citrus fruits like oranges and lemons, where the rinds are pressed to extract the oil.
Essential Oil Separation
Following extraction, the essential oil is separated from the mixture using techniques like decantation, centrifugation, or filtration.
Testing and Quality Control
Rigorous testing is conducted to verify the oil's authenticity, purity, and chemical composition, adhering to industry standards.
Storage and Preservation
Proper storage is crucial to maintain the quality and shelf life of essential oils. They should be kept in a cool, dark place, tightly sealed to prevent oxidation and evaporation.
Safety Considerations
It's important to use essential oils safely, as some can cause skin irritation or sensitization. Following guidelines and seeking professional advice is recommended.
Common Uses
Essential oils are versatile, used in aromatherapy, skincare, natural cleaning solutions, and culinary applications.
Usage Tips
To ensure effective and safe use of essential oils, it's important to follow certain tips and guidelines.
At WCL Solutions, we are dedicated to providing high-quality essential oils, crafted with care and expertise, to enhance your well-being and lifestyle.
Onsite Processing Excellence
WCL Solutions is a premier provider of chemical contract manufacturing, custom repacking, handling, and storage services. We are licensed to produce various dangerous goods and adhere to strict safety regulations and standards for safe and appropriate handling of hazardous materials.
Our skilled team has access to specialized equipment and modern laboratory facilities, allowing us to offer services such as:
Efficiently reducing products back to their base forms, including dangerous goods.
Enhancing the value of your products by removing foreign particles from raw materials.
Utilizing powerful mixers and specialist equipment to create putties and pastes, while carefully handling dangerous and corrosive materials.
Offering a range of repacking options to make products more marketable or storage-friendly.
Providing adaptable solutions for blending, mixing, and reacting to formulations, thanks to our extensive facilities and experience. Blending: Supporting industries like agriculture, construction, and cleaning with our chemical powder blending capabilities.
Supporting industries like agriculture, construction, and cleaning with our chemical powder blending capabilities.
Repackaging liquids, pastes, or powders into various containers, from road tankers to small packets. Get in Touch with WCL Solutions
Our contract manufacturing services are designed to meet the specific needs of our clients, ensuring the highest standards of service.
SPECIALISED CLEANING PRODUCTS
Selecting the Ideal Surfactant for Your Formulations
The cornerstone of any cleaning agent is the surfactant. The right choice of surfactant is critical for the formulation’s effectiveness. Surfactants are unique compounds that reduce the surface tension between liquids or between a liquid and a solid, facilitating the interaction between the liquid and gas/air phases. In cleaning agents, surfactants play a crucial role by enabling the solution to penetrate and lift dirt and grease from surfaces, suspending them within the solution.
When choosing a surfactant, consider its hydrophilic-lipophilic balance (HLB) value, which indicates its affinity for water or oil. A surfactant with a high HLB value is more hydrophilic, making it suitable for cleaning water-soluble soils. Conversely, a surfactant with a low HLB value is more lipophilic, ideal for tackling oil-based soils.
Other vital factors to consider include the surfactant’s compatibility with other ingredients, its stability across various pH levels, its environmental impact, and its cost-effectiveness.
Selecting Additional Ingredients
Beyond the surfactant, your cleaning formulation may require other ingredients like solvents, chelators, and pH adjusters to enhance its effectiveness. Solvents can dissolve oily residues, while chelating agents can bind with minerals to prevent them from hindering the cleaning agent's performance.
When selecting these additional ingredients, ensure their compatibility with the surfactant and other components, their efficacy in boosting the cleaning agent's performance, and their environmental footprint.
Formulating and Testing
With the right surfactant and additional ingredients in hand, the next step is to formulate and test your cleaning agent. Formulation involves mixing the surfactant, other ingredients, and water in precise proportions to achieve the desired cleaning efficacy.
Testing the cleaning agent's performance is crucial, encompassing evaluations of its ability to remove various soil types from different surfaces, its stability under different conditions, and its environmental impact.
Conclusion
Creating a cleaning agent at WCL Solutions demands a deep comprehension of chemical properties and their interactions. Selecting the right surfactant and additional ingredients, formulating the cleaning agent, and rigorously testing its performance are all essential steps in developing a successful cleaning product. As a chemist, your expertise enables you to tailor cleaning formulations that meet specific client needs while ensuring safety and minimal environmental impact.